By Vaporesso

Vaporesso Armour Ultra Vape Kit

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  • Brand: Vaporesso 
  • Battery Capacity: 5500mAh built-in battery
  • Charging: USB-C
  • E-Liquid Capacity: 2ml 
  • Dimensions: 144.5 × 37.6 × 31 mm
  • Power Output: 100W
  • IP68 / IP69K & MIL-STD-810H Certified
  • Compatible with GTi Mesh Coils
  • Rugged TPU Armoured Chassis
  • Top-Fill, Leak-Resistant Tank
  • Uni-Lock Secure Power Button
  • Dual Mesh Coil

Vaporesso Armour Ultra Vape Kit: A Rugged 100W All-Day Sub-Ohm Kit

Quick verdict: the Vaporesso Armour Ultra is a tough, high-capacity sub-ohm DTL (direct-to-lung, a big open draw into the lungs) mod kit. It pairs a huge 5500mAh built-in battery with 100W of power, GTi mesh coils and a top-fill tank, all wrapped in an IP68- and IP69K-rated, MIL-STD-810H-tested armoured body. Best for DTL vapers who want big clouds, strong flavour and a kit that survives daily knocks. Not ideal if you want a tight MTL draw or a small, pocket-light device.

This is a workhorse. The standout is the 5500mAh battery, one of the largest you will find, which means fewer charges and true all-day use. There are no separate cells to buy or charge on the side, because the battery is built in.

Vaporesso Armour Ultra Specifications

Battery 5500mAh built-in (rechargeable)
Charging USB Type-C
Max output 100W
Coils Vaporesso GTi mesh
Tank 2ml, top-fill, leak-resistant
Draw style DTL (sub-ohm)
Toughness IP68, IP69K, MIL-STD-810H
Size 144.5 x 37.6 x 31mm

Pick Your Draw: DTL (Sub-Ohm)

The Armour Ultra is built for DTL vaping: you draw the vapour straight into your lungs for big clouds and warm, full flavour. Combined with GTi mesh coils and up to 100W, it is a cloud-and-flavour kit rather than a discreet one. If you want a tight, cigarette-like MTL draw, this is not the kit to choose.

Key Features

  • 5500mAh built-in battery, one of the biggest around, for genuine all-day and often multi-day use.
  • Rugged certified build: IP68 and IP69K rated against dust and water, plus MIL-STD-810H toughness testing.
  • 100W output with dual mesh GTi coils for dense vapour.
  • Top-fill, leak-resistant tank that refills quickly from the top.
  • Uni-Lock power button to prevent accidental firing in a pocket or bag.

Coils and E-Liquid Pairing

This is a sub-ohm kit, so pair it accordingly. The GTi mesh coils want a thick, high-VG 100ml shortfill e-liquid, usually 70% VG or more, rather than thin 50/50 or nic salts, which can spit and taste harsh in a low-resistance coil. Keep nicotine low, around 3mg to 6mg, because a sub-ohm coil delivers far more vapour per puff.

When flavour fades or you taste burning, fit a fresh Vaporesso GTi mesh coil. Prime each new coil first: add a few drops of e-liquid onto the exposed cotton, fit it, fill the tank, then let it stand for five to ten minutes before vaping. You can also fit a spare Vaporesso iTank if you want a second tank ready to go.

Battery, Coil Life and Running Cost

The 5500mAh battery is the headline. Most sub-ohm mods with a built-in cell sit around 2000mAh to 3000mAh, so the Armour Ultra will comfortably outlast them, often running well beyond a single day between charges. USB-C charging tops it back up when needed.

A GTi mesh coil typically lasts one to two weeks depending on how sweet your e-liquid is, since dark, sweet juices gunk coils faster. Your running cost is a coil every week or two plus your shortfill, far cheaper than disposables with far more flavour choice.

Compatibility and Refills

The tank uses Vaporesso GTi mesh coils, so replacements are easy to find. Refilling is top-fill: open the top cap and add your e-liquid, no need to remove the tank. The tank holds 2ml in line with UK rules. One practical advantage over rugged mods that take a loose 18650: the Armour Ultra battery is built in, so there are no separate cells or external chargers to buy, and nothing to insert incorrectly.

What's in the Box

  • 1 x Vaporesso Armour Ultra device with tank
  • 1 x GTi mesh coil (pre-installed)
  • 1 x spare GTi mesh coil
  • 1 x USB-C charging cable
  • 1 x user manual

How to Set Up the Vaporesso Armour Ultra

Vaporesso Armour Ultra Vape Kit Setup Guide

Setting up the Vaporesso Armour Ultra takes about ten minutes, and most of that is waiting for the coil to soak. Follow these steps in order for a clean first vape with no dry hits.

  1. Charge it first. Plug in the USB-C cable and charge the device fully before the first use. The 5500mAh battery takes longer than a small pod to fill, so start it charging while you prepare the tank.
  2. Remove the tank and check the coil. Unscrew the tank from the mod. A GTi mesh coil is already fitted; make sure it is screwed in firmly. If you are using the spare coil instead, screw it into the base until snug, not overtight.
  3. Prime the coil. Drip a few drops of high-VG shortfill e-liquid onto the exposed cotton through the coil's side ports and the top opening. This stops the cotton burning on the first puff.
  4. Fill the tank from the top. Slide or twist the top cap open, pour e-liquid down the inside wall of the glass (not into the centre chimney) up to the 2ml line, then close the cap fully.
  5. Wait five to ten minutes. Leave the filled tank standing so the cotton soaks through completely. Skipping this is the most common cause of a burnt coil.
  6. Fit the tank and power on. Screw the tank back onto the mod, then press the fire button five times quickly to turn the device on. The screen shows battery level, wattage and coil resistance.
  7. Set your wattage. Use the adjustment buttons to pick a wattage inside the range printed on the coil. Start at the low end of that range and move up a few watts at a time until the flavour and warmth suit you.
  8. Open the airflow and take short puffs. Open the airflow ring for a loose DTL draw, then take two or three short, gentle puffs before vaping normally. Use the Uni-Lock to lock the fire button whenever the kit goes in a pocket or bag.

Tip: when flavour starts to drop or you get a burnt taste, repeat steps 2 to 5 with a fresh coil. Always let a new coil soak before firing.

Vaporesso Armour Ultra Colours and Finishes

Vaporesso Armour Ultra Vape Kit Colours

The Vaporesso Armour Ultra comes in seven colours, all with the same rugged armoured shell and the same price. The finish does not change how the kit performs, so pick the one that suits how and where you vape. Here is what each one looks like and who it tends to suit.

  1. Obsidian Black. A deep, matte black across the whole body. The most discreet option and the one that hides scuffs and fingerprints best. Suits the vaper who wants a serious, no-fuss look for work or everyday carry.
  2. Camo Silver. A silver base with a camouflage pattern on the armour panels. The most rugged-looking finish in the range and the natural pick for outdoor, fishing, camping or site use where the kit will get knocked about.
  3. Storm Blue. A dark, steely blue with a cool tone. Adds colour without shouting, and still looks smart. A good middle ground for the vaper who finds black too plain but does not want a bright device.
  4. Emerald Green. A rich, deep green with a slight metallic sheen. Stands out more than blue or black and pairs well with the kit's outdoor character. Suits a vaper who wants their mod to look a bit different from the usual black box.
  5. Dune Gold. A warm, sandy gold rather than a shiny yellow gold. The most premium-looking finish and the one that looks least like a tool. Suits a vaper who wants a high-end feel to go with the 100W power.
  6. Titanium Silver. A clean, brushed-metal silver without the camo pattern. Light, industrial and understated. Suits a vaper who likes a classic metal look and wants scratches to blend in rather than show.
  7. Light Pink. A soft, pale pink across the armoured body. The brightest and most distinctive option, popular with adult vapers who want a tough DTL kit that does not look like every other mod on the counter.

Not sure which to choose? Pick Best Colour at checkout and the team will send the most popular finish currently in stock.

Who It's For

The Armour Ultra suits a DTL vaper who wants big battery life and a kit that can take a beating on site, outdoors or on the go. The trade-off is honest: it is a chunky device, not a slim pod, and DTL vapour is large and gets through e-liquid faster than a small MTL setup. If you want warm, flavourful clouds and rarely want to reach for a charger, it fits. If you want a tight, discreet, cigarette-like vape, look at an MTL kit instead. Browse the full Vaporesso vape kit range to compare.

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FAQ's

Which coils does the Vaporesso Armour Ultra use?

It uses Vaporesso GTi mesh coils. Fit a fresh coil when flavour drops or you taste burning, and prime each new coil first by adding a few drops of e-liquid to the cotton and letting it soak for five to ten minutes before vaping.

Is the Armour Ultra battery built in or removable?

The 5500mAh battery is built in and rechargeable over USB-C. You do not need to buy a separate 18650 cell or an external charger, which makes it simpler and safer to run than mods that take loose batteries.

What e-liquid should I use in the Armour Ultra?

Use a high-VG shortfill, usually 70% VG or more, at a low nicotine strength around 3mg to 6mg. The sub-ohm GTi coils make a lot of vapour, so thin 50/50 juice or nic salts can taste harsh and may spit.

Is the Armour Ultra MTL or DTL?

It is a direct-to-lung (DTL) sub-ohm kit, made for big, warm clouds drawn straight into the lungs. It is not designed for a tight, cigarette-like MTL draw, so switchers wanting that feel should choose an MTL kit instead.

How tough is the Armour Ultra really?

It is rated IP68 and IP69K against dust and water and is tested to the MIL-STD-810H toughness standard, with a TPU armoured chassis. That makes it well suited to outdoor and worksite use, though it is still an electronic device and not meant to be fully submerged for long.

How long does the battery last?

With 5500mAh, most vapers get well beyond a full day, and lighter users can go for two or more. Higher wattage and heavy cloud-chasing will use it faster, but USB-C charging tops it back up when you need it.

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